Job Description (JD) - Assistant Manager Maintenance
ABOUT TENNECO
At Tenneco, we don’t follow industry standards; we set them, and we don’t settle for being best-in-class because we hustle to be better than best-in-class. Whether it’s our Core Values–radical candor, simplify, organizational velocity, tenacious execution and win–or our Get Stuff Done (GSD) mindset, we’re determined to become the most trusted partner and best manufacturer and distributor to the transportation industry.
How do we make it happen? Through the Tenneco Way. Fueled by our Core Values, a winning mindset and a relentless commitment to excellence, the Tenneco Way is how we win. It’s what keeps Team Tenneco bold, driven, and unapologetically focused on pushing past limits and redefining success.
Here, you’ll work alongside a team of relentless problem-solvers who are committed to making a tangible impact. If you’re ready to break boundaries, deliver results, and enjoy the ride along the way, you’ll thrive here.
ABOUT THE ROLE
To ensure maximum equipment availability, reliability, and efficiency of manufacturing operations through effective preventive, predictive, and breakdown maintenance. The role is responsible for maintaining plant machinery, utilities, and infrastructure while driving continuous improvement, cost optimization, and safety compliance in an automotive manufacturing environment.
Key Responsibilities
1. Plant & Equipment Maintenance
- Plan, execute, and monitor preventive and predictive maintenance activities.
- Ensure minimum machine downtime and maximum equipment uptime.
- Lead breakdown analysis and implement corrective and preventive actions (CAPA).
- Monitor machine health and reliability parameters.
2. Production Support
- Ensure continuous support to production for uninterrupted manufacturing.
- Coordinate with Production, Quality, and Engineering teams for maintenance planning.
- Attend critical machine breakdowns and ensure quick restoration.
3. Utility Management
- Manage plant utilities such as Compressors, DG Sets, HVAC, Cooling Systems, Transformers, Electrical Panels, and Water Systems.
- Ensure uninterrupted utility supply to manufacturing operations.
- Monitor utility consumption and identify energy-saving opportunities.
4. TPM & Continuous Improvement
- Drive TPM (Total Productive Maintenance) initiatives.
- Implement Kaizen, Lean Manufacturing, and productivity improvement projects.
- Improve MTBF (Mean Time Between Failures) and reduce MTTR (Mean Time To Repair).
- Lead cost reduction and operational excellence initiatives.
5. Maintenance Planning & Budget Control
- Prepare annual maintenance plans and shutdown schedules.
- Manage maintenance budgets and control repair costs.
- Ensure optimum inventory levels of spare parts and consumables.
- Coordinate with vendors for AMC and specialized maintenance activities.
6. Team Management
- Lead maintenance engineers, technicians, and contractor manpower.
- Plan manpower deployment across shifts.
- Conduct skill development and technical training programs.
- Monitor team performance and ensure adherence to maintenance standards.
7. Safety, Compliance & Audits
- Ensure compliance with EHS guidelines and statutory requirements.
- Conduct safety inspections and risk assessments.
- Support ISO 9001, IATF 16949, ISO 14001, and ISO 45001 audits.
- Ensure compliance with electrical and maintenance safety standards.
8. Automation & Industry 4.0
- Support automation projects and machine upgrades.
- Monitor PLC, SCADA, Robotics, and automated manufacturing systems.
- Implement predictive maintenance tools and digital monitoring systems.
Key Performance Indicators (KPIs)
- Machine Uptime (%)
- Breakdown Frequency
- MTBF Improvement
- MTTR Reduction
- Preventive Maintenance Compliance (%)
- Maintenance Cost Control
- OEE (Overall Equipment Effectiveness)
- Energy Consumption Reduction
- Safety Compliance Score
- Spare Parts Inventory Accuracy
Educational Qualification
- B.E./B.Tech. in Mechanical, Electrical, Mechatronics, Automobile, or Industrial Engineering.
- Diploma holders with strong maintenance experience may also be considered.
- TPM/Lean/Six Sigma certifications preferred.
Experience
- 8 to 12 years of experience in Maintenance function within Automotive Manufacturing.
- Experience in handling CNC machines, Assembly Lines, Welding Lines, Paint Shop, Press Shop, or Machining operations.
- Exposure to preventive, predictive, and breakdown maintenance.
- Hands-on experience with PLC, Pneumatics, Hydraulics, and Electrical Systems.
Technical Competencies
- Preventive & Predictive Maintenance
- TPM Implementation
- PLC Troubleshooting
- Electrical & Mechanical Maintenance
- Hydraulics & Pneumatics
- Utility Management
- Root Cause Analysis (RCA)
- SAP PM Module / ERP Systems
- OEE Improvement
- Energy Management
Behavioral Competencies
- Leadership & Team Management
- Problem Solving & Decision Making
- Analytical Thinking
- Planning & Organizing
- Cross-functional Coordination
- Communication Skills
- Result Orientation
Preferred Automotive Industry Exposure
- CNC Machining Centers
- Robotic Welding Cells
- Automated Assembly Lines
- IATF 16949 Environment
- TPM Excellence Programs
- Lean Manufacturing & Kaizen Projects