We are hiring for Plant Operations - Nanhwara
Location - Nanhwara, Madhya Pradesh
Qualification - BE/BTech Mechanical
Mandatory Experience - Building Material Industry experience required
Key Responsibilities:
Plant Operations Management
- Lead and manage overall operations of the Drychem Grey Plant.
- Ensure smooth execution of production activities with a target capacity of 10,000 MT.
- Monitor daily plant performance and operational efficiency.
Production Planning & Execution
- Plan and execute production schedules as per business requirements.
- Ensure optimum utilization of machinery, manpower, and resources.
- Achieve production targets while maintaining quality standards.
Maintenance & Plant Upkeep
- Oversee preventive and breakdown maintenance activities.
- Ensure periodic maintenance of plant machinery and equipment.
- Maintain overall plant hygiene, housekeeping, and infrastructure upkeep.
Inventory & SAP Management
- Manage raw material, packing material, and spare inventory effectively.
- Ensure inventory control and tracking through SAP.
- Maintain optimum stock levels to avoid production disruptions.
Process & Technical Operations
- Handle VRM Operations, Crushing, Grinding, Blending, and Packing processes.
- Monitor process parameters to improve operational efficiency.
- Ensure smooth functioning of all manufacturing processes.
Cost Control & Budgeting
- Monitor plant operational costs and control wastage.
- Prepare and manage plant budgets effectively.
- Drive cost optimization initiatives to improve profitability.
Lean Manufacturing & Continuous Improvement
- Implement 5S, Kaizen, and Lean Manufacturing practices.
- Drive continuous improvement initiatives across plant operations.
- Improve productivity and manufacturing efficiency through lean tools.
Safety, Health & Environment
- Ensure implementation of safety standards and safe work practices.
- Drive waste management initiatives and environmental compliance.
- Maintain workplace hygiene, discipline, and orderliness.
Planned Maintenance & Spare Management
- Drive planned preventive maintenance programs.
- Ensure availability of critical spares for uninterrupted operations.
- Reduce machine downtime through effective maintenance planning.
Quality Improvement & Problem Solving
- Promote a problem-solving culture within the plant team.
- Reduce quality issues and Cost of Poor Quality (COPQ).
- Ensure adherence to quality standards and process controls.
Dispatch & Customer Service
- Ensure timely dispatch of finished goods.
- Maintain customer service levels by reducing Turnaround Time (TAT).
- Coordinate with logistics and supply chain teams for smooth dispatch operations.
Team & Manpower Management
- Lead and manage plant manpower effectively.
- Monitor team performance, discipline, and productivity.
- Build a culture of accountability, teamwork, and operational excellence.